Jiangyin Electrical Alloy Co., Ltd.

China's Leading Supplier of Copper Processing Materials

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Copper Catenary Wire With Good Mechanical And Electrical Properties

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Jiangyin Electrical Alloy Co., Ltd.
Province/State:jiangsu
Country/Region:china
Contact Person:MrFeng Yuejun
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Copper Catenary Wire With Good Mechanical And Electrical Properties

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Brand Name :CHAOXIN
Place of Origin :China
Payment Terms :T/T
Conductor Material :Copper
Package Type :In drums or as your requirement
Application :Electric railway and so on
Feature :Electrical conductivity
OD :Standards or customer requirements
Standard :DIN48201
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Copper Catenary Wire with good mechanical and electrical properties

Copper catenary wire is installed overhead, suspended from support structures such as poles or gantries. It spans the length of the railway tracks, forming a continuous pathway for the transfer of electrical energy to the trains or trams. The wire is held taut and positioned at a specific height to ensure proper contact with the current collectors mounted on the vehicles.

Copper catenary wire is known for its durability and resistance to corrosion. Copper naturally forms a protective oxide layer on its surface, which helps protect it from environmental elements. This corrosion resistance ensures the longevity and reliability of the wire, reducing the need for frequent maintenance or replacement.

In summary, copper catenary wire is a specialized type of electrical conductor made of high-purity copper. It serves as the overhead contact wire in electric railways and tram systems, providing power to the vehicles. Its excellent electrical conductivity, mechanical strength, and corrosion resistance make it an ideal choice for efficient and reliable power transmission in railway applications.

Application

  • For use as overhead power source for subways, light and heavy transit systems, electrically powered mine trains, buses, and industrial cranes.
  • Catenary wire can carry a certain current to reduce the impedance of the traction network, reducing voltage loss and energy consumption.
  • Catenary wire material can be divided copper catenary wire, steel catenary wire, aluminum clad steel load-bearing cable. Steel catenary need to take anti-corrosion measures.

It's important to note that the manufacturing process of copper catenary wires may be subject to specific industry standards and regulations, as they are critical components of electrified railway systems. The process may also vary based on the specific requirements and design parameters of the railway infrastructure.

Copper Contact Wire Specification:

Copper stranded wire E-CU
Nominal
cross
section
Calculatedcross section Number of
wires
Diameter Wire tensile strength

Resistivity

(20℃)

Ωmm²/m

Electric conductivity

(20℃)%

IACS

Weight Calculated
breaking load
Wire Conductor Before/MPa After/MPa
E-CU 10 10.02 7 1.35±0.03 4.1 ≥422 ≥392 ≤0.01786 ≥96 90 4.02
E-CU 16 15.89 7 1.70±0.03 5.1 ≥422 ≥392 ≤0.01786 ≥96 143 6.37
E-CU 25 24.25 7 2.10±0.03 6.3 ≥422 ≥392 ≤0.01786 ≥96 218 9.72
E-CU 35 34.36 7 2.50±0.03 7.5 ≥422 ≥392 ≤0.01786 ≥96 310 13.77
E-CU 50 49.48 7 3.00±0.03 9.0 ≥422 ≥392 ≤0.01786 ≥96 446 19.84
E-CU 50 48.35 19 1.80±0.03 9.0 ≥422 ≥392 ≤0.01786 ≥96 437 19.38
E-CU 70 65.81 19 2.10±0.03 10.5 ≥422 ≥392 ≤0.01786 ≥96 596 26.38
E-CU 95 93.27 19 2.50±0.03 12.5 ≥422 ≥392 ≤0.01786 ≥96 845 37.39
E-CU 120 116.99 19 2.80±0.03 14.0 ≥422 ≥392 ≤0.01786 ≥96 1060 48.9
E-CU 150 147.11 37 2.25±0.03 15.8 ≥422 ≥392 ≤0.01786 ≥96 1337 58.98
E-CU 185 181.62 37 2.50±0.03 17.5 ≥422 ≥392 ≤0.01786 ≥96 1649 72.81
Copper-magnesium alloy stranded wire BZII
Nominal
cross
section
Calculatedcross section Number of
wires
Diameter Wire tensile strength

Resistivity

(20℃)

Ωmm²/m

Electric conductivity

(20℃)%

IACS

Weight Calculated
breaking load
Wire Conductor Before/MPa After/MPa
BZII 10 10.02 7 1.35±0.03 4.1 ≥618 ≥589 ≤0.02778 ≥62 90 5.88
BZII 16 15.89 7 1.70±0.03 5.1 ≥618 ≥589 ≤0.02778 ≥62 143 9.33
BZII 25 24.25 7 2.10±0.03 6.3 ≥618 ≥589 ≤0.02778 ≥62 218 14.24
BZII 35 34.36 7 2.50±0.03 7.5 ≥618 ≥589 ≤0.02778 ≥62 310 20.17
BZII 50 49.48 7 3.00±0.03 9.0 ≥608 ≥589 ≤0.02778 ≥62 446 28.58
BZII 50 48.35 19 1.80±0.03 9.0 ≥618 ≥589 ≤0.02778 ≥62 437 28.39
BZII 70 65.81 19 2.10±0.03 10.5 ≥618 ≥589 ≤0.02778 ≥62 596 38.64
BZII 95 93.27 19 2.50±0.03 12.5 ≥618 ≥589 ≤0.02778 ≥62 845 54.76
BZII 120 116.99 19 2.80±0.03 14.0 ≥618 ≥589 ≤0.02778 ≥62 1060 67.57
BZII 150 147.11 37 2.25±0.03 15.8 ≥618 ≥589 ≤0.02778 ≥62 1337 86.37
BZII 185 181.62 37 2.50±0.03 17.5 ≥618 ≥589 ≤0.02778 ≥62 1649 106.63

Remark: the outer layer has to be right handed (Z-rotation
Other designs: for example international standards or customer specifications-on request
Copper Catenary Wire With Good Mechanical And Electrical Properties
About us:

Jiangyin Electric Alloy Co., Ltd., formerly known as Jiangyin Electric Alloy Factory, was established on June 12, 1985. It is mainly engaged in the research and development, production, and sales of high-speed rail supporting products. Its main products are copper alloy deep processing products, including railway contact wires, railway load-bearing cables, copper alloy busbars, and other copper components.

Since its establishment, the company has been committed to providing customers with high-quality copper alloy products and services with advanced management systems, strong research and development capabilities, excellent product quality, and comprehensive services.

It has successively cooperated with railway bureaus under the Ministry of Railways, such as Shanghai, Guangzhou, Beijing, Zhengzhou, Chengdu, and other railway bureaus; Locomotive and motor production enterprises of the Ministry of Railways, such as CRRC and national motor and electrical appliance production enterprises, as well as well-known domestic and international enterprises such as Xiangtan Electric, Dongfang Electric, Schneider Electric, Siemens, ABB, GE, etc., have established strategic cooperative relationships and become a licensed supplier of copper and copper alloy stranded wire and contact wire for the China Railway Group Electric Gasification Bureau.

Copper Catenary Wire With Good Mechanical And Electrical Properties

Copper Catenary Wire With Good Mechanical And Electrical Properties
Up to now, Jiangyin Electric Alloy Co., Ltd. has obtained a series of certifications covering ISO9001/IATF16949 quality management, ISO14001 environmental ,management system certification, ISO45001 occupational health and safety management system, China CCC, PCCC,CRCC, CE etc.
Copper Catenary Wire With Good Mechanical And Electrical Properties
Rich design experience in manufacturing, mature reliable production processes, provide the satisfactory products for our customers, has made our business across both at home and abroad.
In the future, the company will actively further expand its business in the field of copper alloy applications and gradually establish long-term and stable cooperative relationships with well-known international and domestic manufacturers.
Copper Catenary Wire With Good Mechanical And Electrical Properties

Support and Services:

We provide technical support and services for copper contact wire, including:

  • Providing technical support for the installation and use of copper contact wire.
  • Troubleshooting and resolving any technical issues with copper contact wire.
  • Providing technical advice on the maintenance of copper contact wire.
  • Providing guidance on the selection of copper contact wire.

Packing and Shipping:

Packaging and Shipping:

  • Copper contact wire is packaged in high-quality materials to ensure it is delivered to the customer in good condition.
  • The copper contact wire is shipped by air or sea according to customer's requirements.
  • We offer tracking number once the copper contact wire is shipped.
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